The CPM5000 can operate as a standalone system or optionally connected to an existing client network allowing for remote monitoring and management of an unlimited number of CPM5000 crimp process monitors.
Crimp process monitor software#
Effective and practical software tools such as CPK, headroom, and I/O status are included to assist with performance analysis, capability studies, troubleshooting, and root cause analysis.Supports multiple users each with a unique password and access permissions.Data export – date/time stamped data entries can be exported to standard spreadsheet program.Replay feature – file selection and replay of data including comments A general assumption within the industry is that crimp force monitoring will provide reliable detection of all general crimping errors during processing, including: Wrong strip length.Data logging – Internal storage capacity for at least 3 months of data.Every crimp signature is captured into the Crimp Data Management System.All relevant information is graphically displayed with a simple touch access to process trends, performance metrics, scrap rate, and production counts.Color graphic touch screen interface brings a new level of user friendliness and simplicity to the plant floor.
Crimp process monitor code#
An optional bar code scanner provides further error proofing and automation of the changeover process Universal configuration parameters provide high performance for standard terminal wire combinations while minimizing operator interventionĪn unlimited number of parameters for critical terminal wire combinations can be optionally stored by part number and are easily recalled through the touch screen interface. Typical issues identified using in-process monitoring and crimp defect analysis include: Missing wires, crimps, or strands. Integrated automatic target recalculation (ATR) tracks the process trend and further optimizes the CPM5000 for optimal performance and defect detection while minimizing unnecessary scrap Monitoring the process and tracing the problem to the source, before additional costs are incurred, is the most progressive way of ensuring crimp quality assurance. OES’s proven and patented CDA algorithms are applied to the force signature of every wire crimp produced for effective discrimination of crimp defects However, it’s become clear that many companies neglect this key task or simply don’t know what is needed.
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